Home Useful tips Press for pressing metal shavings. Press for metal shavings. Video - briquetting metal shavings

Press for pressing metal shavings. Press for metal shavings. Video - briquetting metal shavings









Specifications

Specifications Units CTA1
Capacity:
aluminum kg/h 70/80
steel kg/h 200/250
Briquettes:
diameter mm 60
maximum height mm 80
Performance pcs/h 150
Pressure kg/cm² 3700
Oil tank l 250
Power kW 15
Dimensions (LxWxH) mm 2500x1400x1700
Weight kg 1500
Certificates - EU, RF

Comparison of models

Model 46 70 CTA0 CTA1 CTA2 CTA3
Power, kWt) 4 4 4 15 22 30
Dimensions (mm) 1100x1300x1400 1100x1300x1400 1100x1000x1300 2500x1400x1700 3000x2500x2000 3000x2500x2000
Weight (kg) 350 350 200 1500 2000 2500
Productivity (pcs/h) depends on the type of material depends on the type of material depends on the type of material 150 140 140
Warranty (g) 2 2 2 2 2 2

Video

CTA1 series metal chip briquetting press

Due to fluctuating prices for raw materials and the ever-increasing demand for them in developing countries, manufacturing centers are increasingly focusing on the recovery and processing of raw materials. Environmental policy, developed by governments different countries, whether or not they follow EU directives, is pushing companies to increase investment in equipment dedicated to recycling purposes, creating a new international concept of savings and labor reduction. For example, in the machining industry, the disposal of scrap metal coming from CNC machines is an aspect that poses certain difficulties. Metal shavings, aluminum, brass, steel or other alloys, must be disposed of in accordance with certain laws or simply economic requirements. Focusing on these aspects, Netmus offers pressing systems that allow the production of metal briquettes using hydraulic technology to compress scrap metal inside a small chamber.

Advantages of using the CTA series metal chip press:

Increased cost of waste. Briquettes can be sold to salvage or foundries for a much higher price than plain scrap because compaction gets rid of most of the liquids inside the waste.
reduction in transportation costs: due to the smaller volume, the cost of transporting briquettes is reduced.

The automatic compaction system can dry and reduce the volume of scrap and metal fragments by up to 80% of the occupied space, and it consists of the following components:

Conveyor belt (optional): Properly sized according to the customer's space, with a power reducer capable of transporting waste up to the press feed opening.
motorized chopper (optional) with blades: easily replaceable blades to chop chips and ensure the right size.
pressing chamber with double hydraulic piston for the production of briquettes.
one liquid tank with unloading pump.
hydraulic control unit complete with control panel, oil tank and high pressure pump.

The technological cycle is fully automated and very simple; a conveyor belt moves the chips to a shredder (if necessary), where they are crushed using knives to sizes suitable for pressing. Two pistons are activated by a hydraulic circuit and properly synchronized, they press the metal inside a cylindrical chamber made of special high-strength steel, the cycle ends with the removal of the briquette.

The CTA press is capable of producing up to 150 pieces per hour, productivity may vary depending on the model. The resulting briquettes have diameters of 60 – 120 mm and a maximum height of 80 mm. The maximum hydraulic pressure exceeds 3700 kg/cm2. In addition, the purchase of this equipment represents profitable view investment that can pay for itself in a very short time.
CTA1 series metal chip briquetting press
Due to fluctuating prices for raw materials and the ever-increasing demand for them in developing countries, manufacturing centers are increasingly focusing on the recovery and processing of raw materials. Environmental policies developed by governments around the world, whether or not they follow EU directives, are pushing companies to invest more in equipment for recycling purposes, creating a new international concept of saving and reducing labor costs. For example, in the machining industry, the disposal of scrap metal coming from CNC machines is an aspect that poses certain difficulties. Metal shavings, aluminum, brass, steel or other alloys, must be disposed of in accordance with certain laws or simply economic requirements. Focusing on these aspects, Netmus offers pressing systems that allow the production of metal briquettes using hydraulic technology to compress scrap metal inside a small chamber.

Specifications Units CTA1
Capacity:
aluminum kg/h 70/80
steel kg/h 200/250
Briquettes:
diameter mm 60
maximum height mm 80
Performance pcs/h 150
Pressure kg/cm² 3700
Oil tank l 250
Power kW 15
Dimensions (LxWxH) mm 2500x1400x1700
Weight kg 1500
Certificates - EU, RF

1 . The SHREDDER is designed for shredding twisted, long, tangled metal shavings, reducing its volume and preparing it for further processing in briquetting presses. The density of the briquette depends on the quality of the chips.

2. CONVEYOR (optional) - provides automatic supply of chips to the loading window of the press, reduces the amount manual labor and improves productivity. Conveyor height 1650 mm. Length 4000 mm. Power 1 kW.

3. BUNKER (optional) is designed to accumulate and uniformly feed chips into the press. WITH Reduces manual labor and increases productivity.

4. PRESS ensures pressing (briquetting) of metal shavings into cylindrical briquettes high density for further transportation or melting into .

VERTICAL TYPE BRIQUETTING PRESS

Model

SBJ-150

SBJ-250

SBJ-315

SBJ-360

SBJ-500

SBJ-630

Pressing force, kN

1500

2500

3150

3600

5000

6300

Shavings:

aluminum

Briquette diameter, mm

Φ80-Φ100

Φ80-Φ100

Φ90-Φ120

Φ90-Φ130

Φ90-Φ160

Φ130-Φ180

Briquette weight, kg

0,8 ~ 1,3

1,2 ~ 2,0

1,5 ~ 2,3 1,7 ~ 2,7 2,2 ~ 3,5 2,9 ~ 4,7

8 hour shift, tons

1,1 ~ 1,8

2,4 ~ 3,8

2,5 ~ 3,9

2,8 ~ 4,5

3,7 ~ 5,9

5,6 ~ 9

Briquette density, kg/m3

≥2000

≥2200 ≥2200 ≥2200 ≥2200 ≥2300

Shavings:

with steel / cast iron

Briquette diameter, mm

Φ80-Φ100

Φ80-Φ100

Φ90-Φ110

Φ90-Φ110

Φ90-Φ120

Φ120-Φ160

Briquette weight, kg

1,5 ~ 2,3

1,6 ~ 2,4

2,1 ~ 3,1 2,6 ~ 3,9 3,7 ~ 5,5 6,8 ~ 10,1

8 hour shift, tons

2,5 ~ 3,8

3,9 ~ 5,9

5,0 ~ 7,6

6,2 ~ 9,3

7,9 ~ 11,9

14,6 ~ 17,6

Briquette density, kg/m3

≥5000

≥5300 ≥5500 ≥5500 ≥5500 ≥5600

Shavings:

copper/brass

Briquette diameter, mm

Φ80-Φ100

Φ80-Φ100

Φ90-Φ110

Φ90-Φ110

Φ90-Φ120

Φ120-Φ160

Briquette weight, kg

0,8 ~ 1,3

2,6 ~ 3,4

3,2 ~ 4,3 3,2 ~ 4,3 4,6 ~ 6,1 8,4 ~ 11,3

8 hour shift, tons

3,3 ~ 4,4

6,1 ~ 8,2

7,7 ~ 10,2

7,7 ~ 10,2

10 ~ 13,3

18,2 ~ 21,3

Briquette density, kg/m3

≥6100

≥6500 ≥6800 ≥6800 ≥6800 ≥7000
Machine dimensions Length, mm

2100

2400

3100

3200

3300

3400

Width, mm 1400 2100 2900 3000 3000 3100
Height, mm 2000 3100 3200 3200 3600 4000

Machine weight, tons

Power consumption, kW

18.5

Factory price*, USD

14375

16963

21204

25875

35938

55000

Principle of operation:

Metal shavings intended for pressing are loaded into the press chamber; when working in continuous mode you need to press the die lowering button once, the main hydraulic cylinder lowers at high speed, then slowly under high pressure(150-630 tons) presses the material. When a certain pressure is reached, the material turns into a dense briquette cylindrical, after which the pressure of the main cylinder weakens, the ejector hydraulic cylinder opens the mold chamber, the main cylinder continues to move forward and pushes the briquette down, after which it returns to initial position, the ejector hydraulic cylinder moves forward, pushes out the finished briquette and tightly closes the mold chamber. Enters the mold chamber new portion material, the main cylinder is lowered again and presses the material, and thus the continuous operation of the machine continues.

VIDEO - vertical type press

HORIZONTAL TYPE BRIQUETTING PRESS

The horizontal type hydraulic briquetting press is used for briquetting metal shavings, sawdust, scale and other small metal waste into compact briquettes cold pressing method.

The press has a monolithic steel body, which eliminates rupture weld and ensures the durability of the structure.

The use of a cooling system allows for continuous production 24 hours a day.

The main advantages of a horizontal type press are high productivity and the ability to process twisted chips up to 80 mm long without preliminary crushing.

Model

WBJ-DB20

WBJ-DB30

WBJ-DB50

WBJ-630

WBJ-1000

Pressing force, kN (tons)

2000 (204)

3600 (367)

5000 (510)

6300 (643)

10000 (1200)

power, kWt

18.5

Cycle time, sec

Energy consumption

200~680V/3ph/50Hz

Protection level

IP54

Control system

PLC automatic control

Material

Aluminum shavings

Steel / cast iron shavings

Briquette size, mm

60*40*(50~70)

Φ75*(40~85)

Φ180*(80~120)

Φ180*(80~150)

Φ280*(150~240)

Briquette weight, kg

0.29~0.35

0.6~0.95

4.5~6.7

9.5~15.6

38~60

Performance, kg/h

VIDEO - horizontal type press

QUALITY CONTROL

Design and production equipment compliance Yu t international quality standardsISO9001:2008, GB/T 19001-2008. All products passtesting before shipping. A photo report is provided.

It is possible to purchase equipment through leasing company our partner System Leasing 24 on favorable terms.

What is the advantage of the PRESSMAX™ solid waste compacting press?

There are practically no enterprises or institutions left in our country that would not be faced with the problem of waste accumulation.

Full cycle printing company Kolorit-Print LLC for a long time experienced inconvenience from the accumulation of garbage on its premises. Mountains of metal shavings interfered with the activities of the enterprise, created inconvenience, negatively affected compliance with sanitary regulations in production, and occupied utility rooms. We had to spend a lot of money on garbage removal, but the garbage trucks actually went half empty.

Everything changed when the PRESSMAX™ metal chip press was purchased. The cost of waste removal has decreased by 7 times!
The area in the warehouse and in utility rooms, increases the efficiency of the company.

The production company "PRESSMAX" has been developing equipment for various types metal shavings - metal shavings, PET PVC.

The PRESSMAX™ press is rugged, high-performance and easy to operate

Baling presses, hydraulic briquetting presses for metal shavings, scrap metal and other solid waste PRESSMAX™, as well as sorting lines are always a reliable design based on. imported components, structural strength and ease of use. Warranty and post-warranty service.

PRESSMAX™ solid waste compaction presses compress waste 5-12 times! PRESSMAX™ equipment is universal in use - the material can be any household waste from metal to metal shavings, plastic, glass, rags, tin barrels and other waste.

PRESSMAX LLC offers wide range presses for scrap metal, metal shavings, PET, plastic, metal shavings, for all types of waste! We produce pressing press different models. Depending on the size of the press and the type of waste, a bale weighs from 65 to 760 kg.

Using a pressing press allows you to solve a number of problems:

1. Reduce the area occupied by accumulated solid waste.

2. Reduce the number of transport trips to solid waste landfills.

3. Reduce related transportation costs.

PRESSMAX is a leading manufacturer of presses for pressing PET, bottles, metal and other solid waste. The company has earned recognition and confidently taken its place in the market of Russia and the CIS countries. From us you can purchase a pressing press of various sizes, from small ones - with a pressing force of 5 tons and a briquette weight of 40 kg. to large professional presses with a pressing force of 50 tons and bale weights of up to 500 kg.

For shops, shopping centers and small businesses PRESS model waste presses are most suitable MAX™ 505-515. They do not take up much space, and the bales are easy to move on a trolley, which you can also order from us complete with equipment. Presses for pressing waste can also be used at warehouse terminals, markets, and industries with a small volume of waste. Compressed bales can also be sold and sent for processing.

Press for pressing PRESSMAX™ - high-quality installation, only imported components, convenient delivery throughout Russia

A pressing press with a pressing force of 20 to 50 tons (PRESSMAX 520 - 550) is used by organizations involved in the collection of solid waste, industrial enterprises and warehouses with large volumes of waste. The pressing press is easy to use and requires one worker to operate it without any additional skills. All our products meet safety requirements - the system will not allow foreign objects to enter the work space.

Large and small organizations every year include an item in their budget for waste removal, and often the trucks drive half empty due to the low density of waste. However, after pressing solid waste, transportation costs are reduced several, or even tens of times! Pressing metal shavings as an independent type of activity can also be very economically profitable - in the West, and now increasingly in Russia, compressed paper, PET, and scrap metal are readily purchased by industrial enterprises and enterprises involved in the collection of metal shavings

Press for pressing PRESSMAX™ - stable installation, technological and modern solutions, ease of use

Except public utility companies for sorting and processing solid waste, equipped with a pressing press, produce cheap recyclable materials for industry. Pulp and paper industry enterprises, for example, produce stationery, packaging, toilet paper, printing paper and many other products. Disposal of waste with a compactor like independent activity also provides additional jobs and, accordingly, budget revenues

The compression press is of particular importance in this regard.— it is an indispensable link in the chain of initial waste sorting.

Presses for pressing - vertical and horizontal presses are also used for pressing metal shavings, used containers and packaging, cardboard boxes, metal shavings, and printing waste.

The Pressmax company produces and supplies presses for pressing - based on hydraulic pumps of the brand "Marzocchi" And "Vivoil", filter elements "MPspaFILTRI", as well as distributors "Badestnost".

All our pressing presses meet high European standards quality, have a durable and long-lasting design, while the price of our products is lower European analogues several times, which allows us to supply a press for pressing PRESS MAX™ including to the countries of the European Union. The cost of a pressing press depends on its dimensions - size, model, and other parameters. The price of a pressing press, as well as other PRESS equipment MAX™ can be found through the form feedback on our website or by calling our contact numbers.


CLIENTS ABOUT US!

Good afternoon!!! We would like to leave a review about the company. We bought the GGP-15 press in 2012. The press works well without any problems; in two years nothing has broken or burned. The bales, as promised by the manager, are from 250 to 300 kg, depending on the material being pressed. In cold weather it also works without interruption. For its price, the press is very good and if we need it, we will only buy such presses. Thanks to the company……. What convinced us to take this press.

Vladimir Vasilievich
Self employed

Good day! On behalf of Flower Company Group LLC, I would like to leave a review. We purchased the PGP-30 and PGP-30M presses, both presses work well, without any complaints, but not a little important fact, as the manager sold these presses to us, he gave us such a competent consultation that we didn’t have a single question left, since these guys really know what they’re doing. And speaking of the presses, I’ll say again that they are reliable! Overall very pleased with the purchase. WE RECOMMEND!!!

Sergey Nikolaevich
CEO

We purchase and process waste paper and try to constantly increase the volume of acceptance and processing. At the beginning of our activities, we purchased several presses from another company; they did not work for long, but the proceedings lasted a very long time, although the company positioned itself as reliable and national. After which we came here and did not regret it, the presses work like clockwork and, moreover, full service. Now we are planning to purchase a couple more PGP-45 presses

Victor Petrovich
Founder

Me as a representative large network supermarkets, which have representative offices in many cities of Russia, I have been cooperating with this company for a long time. We buy presses for pressing large volumes paper and cardboard containers that are collected in the process of our work. Since the beginning of cooperation with this organization, we began to reduce our costs for recycling cardboard and paper, and even turned waste into income. The presses we bought paid for themselves pretty quickly. Now, when we open a new supermarket, we immediately purchase a GGP press.

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