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POSITION- ENSURING THE SAFETY OF PRODUCTION EQUIPMENT- POT RO-14000-002-98 (approved by the Ministry of Economy of the Russian Federation 20-01-98) (2019) Actual in 2018

Appendix 3. LIST OF TECHNICAL DOCUMENTATION DURING THE OPERATION OF EQUIPMENT, INSTALLATIONS AND STRUCTURES OF HIGHER DANGER

This List defines the composition technical documentation on labor protection required for the operation of equipment, installations and structures of increased danger. The list was compiled on the basis of the requirements of the Rules of Glavgosenergonadzor and Gosgortekhnadzor of Russia.

1. List of documentation required for the operation of electrical installations.

1.1. The owner of electrical installations approved for operation is obliged to ensure availability, organize storage in the technical archive and maintain technical documentation in the following composition:

1.1.1. The general plan of the site with the structures and underground electrical communications applied on it.

1.1.2. Approved project documentation (drawings, explanatory notes and others) with all subsequent changes.

1.1.3. Hidden works acceptance certificates.

1.1.4. Equipment testing and commissioning certificates.

1.1.5. Acceptance certificates for electrical equipment.

1.1.6. Executive working diagrams of primary and secondary electrical connections.

1.1.7. Technical data sheets of the main electrical equipment.

1.1.8. Instructions for the maintenance of electrical installations, as well as production instructions for each workplace or profession.

1.1.9. Passport cards or magazines with an inventory of electrical equipment and protective equipment and indicating their technical data, as well as the inventory numbers assigned to them (protocols and certificates of testing, repair and revision of equipment must be attached to passport cards or magazines).

1.1.10. Drawings of electrical equipment, electrical installations and structures, sets of drawings of spare parts, executive drawings of air and cable routes and cable magazines.

1.1.11. Drawings of underground cable routes and grounding devices with links to buildings and permanent structures, as well as indicating the installation locations of couplings and intersections with other communications.

1.1.12. General schemes power supply, compiled for the enterprise as a whole and for individual shops and sections.

1.1.13. A set of operating instructions for the maintenance of electrical installations of the workshop, site.

1.2. All changes in electrical installations made during operation must be reflected in the diagrams and drawings immediately and signed by the person responsible for the electrical equipment, indicating his position and the date of the changes.

Information about changes in the schemes should be communicated to all employees (with an entry in the operational log), for whom knowledge of these schemes is mandatory.

1.3. The set of necessary power supply schemes must be kept at the workplace by the person responsible for the electrical system.

1.4. A set of operational diagrams of electrical installations of a given workshop, site or other electrically related workshops, sites should be kept by the person on duty at the workshop, site.

1.5. Basic diagrams should be posted in a conspicuous place in the room of this electrical installation.

1.6. All workplaces must have the necessary operating instructions drawn up in accordance with the requirements of the Rules for the operation of electrical installations of consumers and the Safety Rules for the operation of electrical installations of consumers, standard instructions and directive materials, taking into account local conditions, signed by the person responsible for the electrical system, and approved by the chief engineer ( technical director) organization.

1.7. In cases of special operating conditions for electrical installations, operating instructions for servicing these electrical installations should be developed, taking into account the nature of the work performed in these conditions, the characteristics of the equipment, technology, etc. and approved by the chief engineer (technical director) of the organization.

1.8. The production instructions for electrical personnel must indicate:

1.8.1. The list of instructions for the maintenance of equipment and directive documents, diagrams and devices of electrical equipment, the knowledge of which is mandatory for the manager, specialist, employee holding this position.

1.8.2. Rights, obligations and responsibilities of employees.

1.8.3. Relationship with superiors, subordinates and other related personnel.

1.9. In the event of a change in the state or operating conditions of electrical equipment, appropriate additions should be made to the instructions, about which (with an entry in the operational log) should be reported to employees for whom knowledge of these instructions is mandatory.

The instructions should be revised at least once every 3 years.

1.10. At each production site, in the workshop, there must be a set of necessary instructions according to the approved list. A complete set of instructions should be kept by the power engineer (senior electrician) - the person responsible for the electrical equipment of the shop, site, and the necessary set - by the relevant workers at their workplaces.

1.11. At substations, in switchgears or in rooms allocated for employees serving electrical installations (or at the workplace of a person responsible for electrical equipment), the following operational documentation should be available:

1.11.1. Operational diagram or layout diagram.

1.11.2. Operational journal.

1.11.3. Forms of work permits for the production of work in electrical installations.

1.11.4. Switching forms.

1.11.5. Journal or card file of defects and malfunctions on electrical equipment.

1.11.6. Sheets of indications of instrumentation and electricity meters.

1.11.7. Journal for checking the knowledge of personnel in labor protection instructions.

1.11.8. Production instruction logbook.

1.11.9. Emergency training log.

1.11.10. Lists of: persons entitled to solely inspect electrical installations; persons entitled to issue operational orders, etc.;

responsible persons on duty of the superior power supply organization.

1.12. The person responsible for the electrical equipment, by his order, must establish a list of workers who can be appointed as responsible managers and performers of work according to work orders and orders, as well as supervising the performance of these works.

1.13. Operational documentation within the timeframe established at the enterprise (at least once a month) must be reviewed by superior electrical or administrative and technical personnel, who is obliged to take measures to eliminate the identified violations.

2. The list of documentation required for the operation of gas facilities, and the availability, storage, circulation and maintenance of which should be organized in the organization:

2.1. Regulation on gas service organization that determines the organization of work on safe operation gas facilities.

2.2. Regulations on the procedure for admitting employees to the maintenance and repair of gas facilities, establishing the procedure for admission and the range of employees allowed to perform these works.

2.3. Orders for the appointment of responsible employees in the organization and for individual workshops with specific instructions gas equipment, for which this or that employee is responsible.

2.4. Orders to determine the circle of managers and specialists who have the right to issue permits for carrying out gas hazardous work, as well as persons admitted to the management and performance of these works.

2.5. Job descriptions for managers and specialists and production instructions for workers performing maintenance and repair of gas equipment.

2.6. An executive plan (diagram) of an underground gas pipeline, a diagram of welded joints of a gas pipeline, a plan with the application of shut-off valves, control pipes, control and measuring points.

2.7. Route maps with drawing of wells of all accompanying gas pipelines underground structures, collectors, basements located at a distance of up to 50 m on both sides of the gas pipelines.

2.8. Passports for underground gas pipelines, hydraulic fracturing (GRU); manufacturer's passports for liquefied gas tanks, pressure regulators, safety or shut-off valves, shut-off valves, gas burners, automation of regulation and safety of boilers, furnaces and other units. The passports must include information about the repairs of gas pipelines and equipment during their operation.

2.9. Plans and schedules for maintenance and repair of gas pipelines and gas equipment with an indication of the timing of the work.

2.10. Conclusion on the study of the presence and effect of stray currents on gas pipelines, a project for a device for protecting gas pipelines from destruction by electrochemical corrosion, an act of acceptance and adjustment of electrical protection.

2.11. Plan for the localization and elimination of possible accidents during the operation of the gas facilities.

2.12. Accounting logs:

2.12.1. Conducted safety briefings.

2.12.2. Testing the knowledge of managers, specialists and employees in accordance with the requirements of the Safety Rules in the Gas Industry.

2.12.3. Carried out maintenance and scheduled inspections, revisions and repairs of gas pipelines, structures on them and gas equipment.

2.12.4. Checks of signaling and protection equipment.

2.12.5. Checking instrumentation.

2.12.6. Issuance of work permits for gas hazardous work, as well as the work permits themselves, returned after the completion of work and which must be stored for one year.

2.12.7. Conducting training sessions according to the instructions and plans for the elimination of possible accidents during the operation of the gas facilities.

2.13. Duty schedule in the gas service.

2.14. The list of telephone numbers of services and officials associated with the operation of the gas economy and the use of gas in the organization, as well as gas supply organizations, emergency dispatch services of gas industry organizations and local authorities Gosgortekhnadzor.

2.15. Protocols for checking the knowledge of personnel associated with the maintenance and repair of gas facilities and the performance of gas hazardous work.

Note. Employees must have a certificate for admission to gas hazardous work in the line of duty and present it at the request of a person responsible for safety in the gas sector, an inspector of a state technical supervision body.

3. List of documentation required for the operation of steam and hot water boilers:

3.1. Passports of manufacturers for boilers, superheaters, economizers with copies of certificates of compliance with the requirements of the Rules for the Construction and Safe Operation of Steam and Hot Water Boilers.

3.2. Instructions of manufacturers for the installation and operation of boilers and their main units.

3.3. Certificates about the quality of their installation.

3.4. Drawings (plans, sections) for boiler plants.

3.5. Certificates of registration of boiler installations in the bodies of state technical supervision and permits for their operation.

3.6. Boiler plant technical inspection certificates.

3.7. Water treatment journals (water-chemical regime).

3.8. Instructions for maintaining a water-chemical regime.

3.9. Instructions for pre-boiler water treatment with regime maps.

3.10. Order on the appointment of persons responsible for the good condition and safe operation of boilers, superheaters and economizers.

3.11. Log book for checking the knowledge of the rules and instructions for labor protection of the boiler room service personnel.

3.12. Safety briefing log.

3.13. Manufacturing instructions for boiler workers.

3.14. Replaceable journal for recording the results of checking boilers and boiler equipment, water indicating devices, water level alarms, pressure gauges, safety valves, feeding devices, automation equipment, time and duration of boiler blowdown, etc.

3.15. A repair log, in which, signed by the person responsible for the safe operation of the boiler, data on the repairs performed that do not necessitate an early survey, and on stoppages of the boilers for cleaning, flushing, etc. are entered into it.

3.16. Schedule of preventive maintenance of boilers, superheaters and economizers.

4. List of documentation required for the operation of stationary single compressor units or a group of homogeneous compressor units, air ducts and gas pipelines:

4.1. Piping diagrams (compressed air or gas, water, oil) with an indication of the installation locations of valves, valves, moisture and oil separators, intermediate and end coolers, air collectors, instrumentation, as well as diagrams of electrical cables, automation, etc.

4.2. Instructions for the safe maintenance of compressor units.

4.3. Compressor operation log.

4.4. Passport-certificate of compressor oil and the results of its laboratory analysis.

4.5. Passports of all pressure vessels subject to registration with the state technical supervision authorities.

4.6. Compressor unit preventive maintenance schedule.

4.7. The log of checking the knowledge of the operating personnel of the rules and instructions.

4.8. A journal (form) for accounting for compressor plant repairs with an annex to it:

sketches and drawings for improvements or changes made during the repair;

equipment acceptance certificates after secondary and overhaul;

acts of cleaning pipelines, compressors, air collectors, refrigerators and air filters;

welding log on high pressure pipelines.

4.9. Order on the appointment of persons responsible for the safe operation of the compressor unit.

4.10. Journal of registration of instruction on labor protection.

5. List of documentation required for the operation of pressure vessels:

5.1. Manufacturer's passport for a pressure vessel, instructions for its installation and operation.

5.2. Record book of surveys of pressure vessels.

5.3. Order on the appointment of those responsible for the good condition and for the supervision of the technical condition and operation of the vessels.

5.4. Instructions on the mode of operation of vessels and their safe maintenance.

5.5. Personnel knowledge check log of rules and regulations.

5.6. Replaceable pressure vessel log.

5.7. Inspection certificates for pressure vessels.

5.8. Books for recording the operating time of loading cycles of vessels operating in a cyclic mode.

6. List of documentation required for the operation of steam pipelines and hot water:

6.1. The pipeline passport of the established form.

6.2. Execution schemes of pipelines.

6.3. Certificates of the quality of manufacture and installation of pipelines.

6.4. Acceptance certificates for pipelines.

6.5. Passports and other documentation for vessels that are an integral part of the pipeline.

6.6. Replaceable magazine.

6.7. Order on the appointment of employees and persons responsible for the good condition and safe operation of the pipeline.

6.8. Journal of the results of testing the knowledge of the personnel serving the pipelines.

6.9. Instructions for start-up, maintenance and repair of pipelines.

6.10. A repair book for the records of all repairs that do not require an out-of-order survey.

6.11. Pipeline survey log.

6.12. Certificate of registration of steam and hot water pipelines in the bodies of state technical supervision and permission for their operation.

7. List of documentation required for the operation of heat-using installations and heating networks:

7.1. A set of diagrams and drawings of heat-using installations, operational diagrams and drawings.

7.2. Technological maps and thermal circuits.

7.3. Passport of the established form with protocols and acts of tests, inspections and repairs for heat-using installations.

7.4. Lists of work performed according to work orders.

7.5. List of managers and specialists who have the right to issue work permits and who can be responsible managers and manufacturers of work.

7.6. Briefing log.

7.7. Production instructions for workers serving heating installations and heating networks.

7.8. Operational journal.

7.9. Journal of defects and repairs performed.

7.10. Order on the appointment of persons responsible for general state thermal facilities of the enterprise.

7.11. Order on the appointment in the heating and technological shops of persons responsible for the technical condition and safe operation of heat-using installations and heating networks.

7.12. Protocols of knowledge testing on labor protection and safe operation of facilities by managers, specialists and workers servicing heat-using installations and heating networks.

8. List of documentation required during operation hoisting cranes:

8.1. Lifting machine passport, technical description and instructions for installation and operation.

8.2. Log book for accounting and inspection of lifting machines not equipped with a control cabin.

8.3. Log book for accounting and inspection of removable load-gripping devices and containers.

8.4. The document confirming the registration of the crane with the state technical supervision authorities.

8.5. Certificate of acceptance of the crane into operation.

8.6. Conclusion of the certification center of Gosgortekhnadzor of Russia (for imported cranes).

8.7. Permission of the state technical supervision authority to start up the crane.

8.8. Order on the appointment of a specialist (group) for the supervision of hoisting machines.

8.9. The order on admission to work of machinists, machinist assistants, locksmiths, electricians and slingers.

8.10. Order on the appointment of managers and specialists responsible for the maintenance of hoisting machines in good condition, and persons responsible for the safe performance of work by cranes.

8.11. The register of certification and recertification of workers, managers and specialists who ensure the safe operation of hoisting machines in the organization.

8.12. Crane technical inspection log.

8.13. Log book for cranes operated from the cockpit.

8.14. Cargo slinging schemes.

8.15. Job descriptions for managers and specialists responsible for the safe operation of cranes.

8.16. Labor protection instructions for workers engaged in work with the use of cranes.

8.17. Protocols of knowledge assessment on labor protection and safe operation of cranes.

9. List of documentation required for the operation of the elevators:

9.1. Passport for the elevator manufacturer.

9.2. Installation drawing.

9.3. Basic electrical diagram.

9.4. Basic hydraulic diagram (for hydraulic lifts).

9.5. Electrical circuits connections.

9.6. Technical description.

9.7. User manual.

9.8. Instructions for installation, start-up, adjustment and running-in.

9.9. Spare parts list.

9.10. Assembly unit drawings.

9.11. The elevator registration document with the state technical supervision authorities. Permission of the state technical supervision authorities for the operation of the elevator.

9.12. Technical survey journal.

9.13. Periodic inspection log.

9.14. Elevator inspection log.

9.15. Work instructions for workers.

9.16. Order on the appointment of a person responsible for the organization of maintenance and repair of the elevator.

9.17. Order on the appointment of a person responsible for organizing the operation of the elevator.

9.18. The order of the head of the organization on admission to work of elevator-conductors, elevator-dispatchers, elevator-walkers and electromechanics who carry out technical supervision of elevators.

The administration of the subdivisions of the Federal Penitentiary Service of Russia is obliged to ensure the maintenance of boilers in good condition, as well as the safe conditions of their operation, by organizing maintenance, repair and supervision in accordance with the requirements of federal norms and rules in the field of industrial safety "Industrial safety rules for hazardous production facilities where equipment is used, operating under excess pressure ".

An approximate list of boiler house documentation.

• 1. Passports of boilers.
• 2. Axonometric diagram of the boiler room - a diagram of the boiler room pipelines (if gas, then gas pipelines).
• 3. Boiler performance chart (drawn up by the commissioning organization).
• 4. Schedule of network water temperatures depending on the outdoor temperature.
• 5. Passport of the chimney.
• 6. Conclusion on the diagnosis of the chimney.
• 7. Acts of the commission inspection of the chimney.
• 8. Technical data sheets of auxiliary equipment.
• 9. Order on the appointment of persons responsible for the good condition and safe operation of hot water boilers, as well as persons replacing them during the absence.
• 10. Order on the appointment of a person responsible for supervision of the technical condition and safe operation of the chimney.
• 11. Job description for those responsible for the good condition and safe operation of thermal installations.
• 12. Order on the appointment of personnel operating the equipment.
• 13. Order of internship at the workplace.
• 14. Manufacturing instructions for service personnel with familiarization with the issue.
• 15. Not expired certificates responsible persons and service personnel.
• 16. Schedule of personnel shifts.
• 17. Journal of staff briefings.
• 18. Replaceable magazine.
• 19. Schedule of scheduled preventive maintenance (schedule of maintenance and repair of boiler equipment).
• 20. Repair log.
• 21. Schedule of emergency and fire fighting drills.
• 22. Journal of emergency and fire fighting drills.
• 23. Journal of verification of instrumentation, automation.
• 24. Journal of checking the manometers with the control manometer.
• 25. Journal of water treatment.
• 26. Journal of accounting for coal, fuel oil.
• 27. Log of checking the operation of the boiler room.
• 28. Journal of accounting of work on orders and orders.
• 29. Order on the creation of a commission to test the knowledge of the personnel operating the equipment.
• 30. Protocols of periodic checks of personnel knowledge.
• 31. Registration plates on boilers.
• 32. Availability of visual agitation on labor protection and safety measures.

One of the leading employees of the institution (the head of the center for labor adaptation of convicts, the chief engineer) should be responsible for registering boilers and water heaters when they are put into operation, monitoring the observance of the Rules by the personnel of institutions and authorities of the penal system.

To carry out technical examination, ensure good condition and constant monitoring of the safe operation of boilers and water heaters, the administration of the institution must appoint a person responsible for good condition and safe operation. The specified person is appointed from among the engineering and technical workers (head of a shop, section, foreman) with the appropriate qualifications and, as a rule, a heat engineering education. V individual cases responsibility for good condition and safe operation can be assigned to an engineer and technical worker who does not have a thermal engineering education, but who has been trained in in full special program(see Appendix 4) and passed the exam of the commission of a specialized energy company or trained at a training center or an institute for advanced training.

The appointment of a responsible person is formalized by an order for the institution with the entry of the number and date of the order in the passport of the boiler (water heater). During the absence of the responsible person (vacation, business trip, illness), the execution of his duties should be assigned by order to another engineer and technical worker who has passed the knowledge test of the "Rules for the construction and safe operation of boilers".

Responsible for good condition and safe operation must provide:

• a) keeping the boilers in good working order;
• b) carrying out timely scheduled preventive maintenance of boilers and preparing them for technical examination;
• c) timely elimination of identified faults;
• d) boiler maintenance by trained and certified personnel;
• e) service personnel - with instructions, as well as periodic verification of knowledge of these instructions;
• f) execution of production instructions by the operating personnel.

must:

• a) regularly inspect boilers in working order;
• b) daily on working days to check the entries in the shift journal and sign in it;
• c) work with personnel to improve their qualifications;
• d) carry out technical inspection of boilers;
• e) keep passports of boilers and instructions of manufacturers for their installation and operation;
• f) conduct emergency training with boiler room personnel;
• g) check the correctness of technical documentation during the operation and repair of boilers;
• h) participate in the commission for certification and periodic verification of knowledge of engineering and technical personnel and service personnel.

Responsible for the good condition and safe operation of boilers has the right to:

• a) remove from boiler maintenance personnel who violate instructions or who have shown unsatisfactory knowledge;
• b) submit proposals to the management of the institution on bringing to responsibility the engineering and technical workers and persons from among the service personnel who violate the rules and instructions;
• c) submit proposals to the management of the enterprise to eliminate the causes that give rise to violations of the requirements of the rules and instructions.

The basic principles of organizing the operation of boiler houses are to ensure reliable, economical and trouble-free operation of the equipment.

This requires:

• entrust the maintenance of the boiler room to trained personnel and periodically improve their qualifications;
• provide service personnel " Manufacturing instructions on maintenance of boiler room equipment "and other service instructions;
• organize constant control over the operation of all boiler room equipment, create a system of technical accounting, reporting and work planning;
• properly operate all equipment in the most economical modes. Maintain the thermal insulation of hot heating surfaces and use other measures to save fuel, heat and electricity;
• draw up and accurately fulfill the annual schedules of planned preventive and overhaul repairs of all boiler equipment, having the required number of spare parts, repair and auxiliary materials;
• maintain constant control over the good condition of the operating equipment and timely detect malfunctions.

In the boiler houses of the UIS production divisions, the following types repairs: service(O), current(T) and capital(TO).

For boilers and boiler auxiliary equipment, the structure and duration of repair cycles are applied:

• Maintenance- once every 6 months;
• current repairs - once every 12 months;
• major overhaul - once every 3 years.

According to this duration of repair cycles in boiler rooms, a scheduled preventive maintenance (PPR) schedule is drawn up for all equipment.

Most of the tasks in preparing boiler equipment for operation are associated with the concept of the quality of a product or material during their operation or use for their intended purpose. In particular, the impact of the quality of the repair performed affects the operating conditions and, ultimately, determines the service life of the equipment.

Among the factors affecting the technical condition of the equipment, among others, one can also include the factors of the technological group: the influence of maintenance and repair and the quality of operating materials. All of them are indirectly related to operation through maintenance and repair. V study guide edited by A.V. Paturov and E.A. winter period»(Kirov branch of the Academy of the Federal Penitentiary Service of Russia, 2011) considered the repair of the main equipment of boiler houses and the used construction and repair materials.

The administration of the institution must ensure the timely repair of boilers according to the approved preventive maintenance schedule and the commissioning after major repairs, modernization, reconstruction, changing the type of fuel and water regime... Repairs are carried out in accordance with technical conditions in accordance with the requirements of the Rules for the construction and safe operation of boilers.

The boiler room must be repair log, which contains information about the implementation of repair work and about stopping the boilers for cleaning and flushing. The replacement of pipes, rivets and the expansion of pipe connections with drums and chambers should be noted on the pipe (rivet) layout in the repair log. The repair log also reflects the results of the boiler inspection before cleaning, indicating the thickness of the layer of scale and sludge deposits and defects corrected during the repair period.

Information about repair work that necessitates an early survey of boilers, as well as data on materials and welding used during repairs, must be entered in the boiler passport.

Before starting work inside the drum, chamber or header of a boiler connected to other operating boilers by common pipelines (steam pipe, feed, drainage and drain lines, etc.), as well as before inspecting or repairing boiler elements operating under pressure, the boiler must be separated from all pipelines with plugs or disconnected. The disconnected lines should also be plugged.

When working on gaseous fuel the boiler must be safely disconnected and disconnected from the general gas pipeline in accordance with the boiler maintenance instructions.

When the corresponding sections of pipelines, steam pipelines, gas pipelines and gas ducts are disconnected, as well as on the starting devices of smoke exhausters, blowing fans and fuel feeders, posters should be posted on valves, gate valves and dampers: "Do not turn on - people are working." Fuse links must be removed from the starting devices of smoke exhausters, blowing fans and fuel feeders.

The plugs used when shutting down the boiler, installed between the pipe flanges, must be of appropriate strength and have a protruding part (shank), which determines the presence of the plug supplied. Gaskets installed between flanges and plug must be without liners.

Work in the elements of the boiler plant (inside the furnaces and drums), as well as gas ducts, air ducts and chimneys should be carried out after ventilation from harmful gases and checking the air for gas contamination at a temperature inside the elements of the boiler plant, gas ducts, air ducts and chimneys not higher than 306 K (33 ° С) by written permission (alongside) of the head of the boiler house.

The time of stay inside furnaces, drums, gas ducts, air ducts, chimneys, as well as the duration of rest is determined by the person issuing the outfit, depending on the conditions and nature of the work, indicating this in the line of the order "Special conditions".

When working inside furnaces, drums, gas ducts, air ducts and chimneys, the use of kerosene and other lamps with flammable materials is prohibited.

When the boiler is shut down for a long period, it must be preserved.

The boiler room must have a clock, telephone or sound alarm to call in an emergency the representatives of the administration.

Appendix 5 contains tickets to test knowledge with responsible persons and Control questions for executives related to the operation of hazardous production facilities.

I approve:

Chief Engineer

______________________

________________________

___________________

Manufacturing instruction

for boiler room service personnel

gas hot water boilerVitoplex 100

General Provisions

1.1. Persons at least 18 years of age who have undergone special training, a medical commission, and have a certificate for the right to service boilers are allowed to service a hot water boiler.

1.2. A repeated check of the boiler room personnel is carried out at least once every 12 months.

1.3. The boiler operator must:

To be re-instructed on occupational safety at the workplace at least every three months;

Pass a knowledge test on the rules for the design and safe operation of steam and hot water boilers, steam and hot water pipelines.

Undergo a medical examination;

Perform only the work that is included in his duties;

1.4. The operator must know:

Rules for the construction and safe operation of steam and

hot water boilers;

Installation of internal and external gas pipelines of the boiler room, auxiliary equipment, alarm systems and control automation;

The action on a person of hazardous and harmful factors arising during work;

Requirements for industrial sanitation, electrical safety, fire safety;

Internal labor regulations;

Requirements of this manual;

Appointment of personal protective equipment;

To be able to provide first aid in case of an accident.

1.5. During work, the operator may be exposed to the following hazardous production factors:

High pressure and temperature of heating surfaces;

High voltage in the electrical network;

Increased levels of noise and vibration;

1.6. The boiler room operator must use the following PPE:

Suit "Mechanizer-L" or Overalls for protection from general industrial pollution and mechanical stress;

Yuft boots with oil and petrol resistant soles;

Polymer coated gloves;

Protective goggles;

Anti-noise headphones or earbuds;

Jacket with insulated soles;

Warm yuft boots with oil and frost-resistant soles.

1.7. Upon entering on duty, the personnel must familiarize themselves with the entries in the log, check the serviceability of the equipment, the serviceability of the lighting and the telephone.

1.8. After accepting the shift, the operator must check the readings of the pressure gauge 9 (located on the gas pipeline in front of the burner), the readings must correspond to 18-21 kPa.

1.9. Acceptance and delivery of duty should be made out by the operator by an entry in the shift log indicating the results of checking the boilers and related equipment (pressure gauges, safety valves, automation equipment). V replaceable magazine at 9.00 the operator must record the readings of the manometers and thermometers of the supply and return pipelines, the manometer and the thermometer on the boiler, take the readings of the heat and gas meter, and the water consumption.

1.10. For unauthorized persons, access to the boiler room is permitted by the manager.

1.11. The boiler room, boilers and all equipment, passages must be kept in good condition and properly clean.

1.12. Doors for exiting the boiler room should easily open outward.

1.14. It is not allowed to accept and hand over the shift during the liquidation of the accident.

Gas preparation and start-up

Check the water filling of the boiler up to an operating pressure of 2.5 bar.

Check status shut-off valves on the supply and return pipelines, it must be in the open position.

Check the performance of the mains pump No. 2

Check the presence of gas in the ShRP at the outlet, the readings on the pressure gauge 9 should correspond to 21 kPa

Open smoothly ball valve on the gas pipeline after the ShRP (at the entrance to the boiler room).

Open the ball valve No. 4 at the lowering and after the counter No. 7

Purge the gas line (ball valve no. 10 must be open) for 10 minutes.

Close the purge plug (no. 10 ball valve).

Make sure that there is no gas leakage from gas pipelines, gas equipment and fittings by soaping them.

If there are no leaks, open ball valve no. 12 (in front of the burner).

When leaks are found close valves no. 7 and no. 4, open the purge plug (ball valve no. 10) and make a phone call:

89217100582 - Chief Engineer (Responsible for Gas Facilities of DGS) A.G. Efimov

2. 89210084628 - boiler room foreman (responsible for the operation of the boiler room) A.Ananiev;

3.96-00-24, 96-14-31 96-14-81 - repair service of LPM-Service LLC (internal gas pipeline and hot water boiler)

4.19-09-41 or 04 - emergency service of JSC Kaliningradgazifikatsiya (ShRP, external gas pipeline)

The boiler burner is started in automatic mode.

Switch on the mains switch on the Vitotronic 100 and 333

The boiler operates in automatic mode, set during commissioning

Boiler operation

3.1. While on duty, the boiler room personnel must monitor the health of the boiler and all boiler room equipment. Record in a removable log the temperature and pressure readings on the boiler, as well as the pressure and temperature at the supply and return of the heating network. Malfunctions revealed during the operation of the equipment should be recorded in a shift log. Personnel must take remedial action. If the malfunction cannot be eliminated on our own, then it is necessary to inform the boiler room master by phone. 89062305265 or 47333 or the person responsible for the gas facilities of the boiler house, tel. 89217100582.

4. Emergency stop of the boiler

4.1. In case of emergency shutdown of the boiler, it is necessary:

4.1.1. Switch off the boiler mains switch E on the Vitotronic 100

4.1.2. Switch off the boiler mains switch G at the Vitotronic 333

4.1.3. Turn off the burner on the switch No. 1

4.1.4. Shut off the gas supply to the boiler room, open the purge plug (Close the cocks on the burners and the gas pipeline)

4.1.5. Report the accident to the boiler room master by phone 89062305265 or 47333

Stopping the boiler

5.1. The stoppage of the gas hot water boiler is carried out by the master of the boiler room.

Final provisions:

7.1. The management of the enterprise should not give instructions to personnel that contradict the instructions and may lead to an accident or accident.

7.2. Workers are liable for violation of instructions related to the work they perform in the manner prescribed by the internal labor regulations and in accordance with the criminal code of R.F.

The instructions were drawn up by: __________ boiler room master

Agreed by: Engineer O.T. __________

1. A copy of the title documents for the land plot;

2. A copy of the building permit;

3. A copy of the situational plan for the location of the construction site with reference to the territory of the settlement;

4. Copies constituent documents certified in the established order for a legal entity.

5. Documents confirming the authority of the person (s) representing the interests of the owner.

6. A list of organizations involved in the construction and installation work, indicating the types of work performed and the names of the engineering staff directly responsible for the implementation of these works.

7. A project for the construction or reconstruction of a boiler house approved by the state energy supervision authorities of the Russian Federation.

8. Conclusion of industrial safety expertise certified by RosTechnadzor authorities in accordance with the established procedure;

9. A set of working drawings for construction, presented for acceptance of the facility, developed design organizations, with inscriptions on the compliance of the work performed in kind with these drawings or changes made to them by the persons responsible for the construction and installation work (set of executive documentation);

10. Documents and specifications for the fuel regime;

11. Documents for special water use;

12. Permission for the use of technical devices at a hazardous production facility;

13. Passports of buildings (structures) and power plants;

14. Certificates for equipment in accordance with the approved list of products subject to mandatory certification;

15. Technical conditions for the connection of thermal power plants and a certificate on the fulfillment of technical conditions;

16. The act of delimiting the balance sheet and operational responsibility of the parties;

17. Intermediate acts of work performed;

18. Primary acts of measurements of the foundation settlement of buildings, structures, boiler room equipment (boilers), deviations from the vertical of the chimney;

19. Results of technical examination of industrial chimneys and power plants;

20. Acceptance certificate working commission or an acceptance certificate between the installer and the customer;

21. Technical report on testing (measurements), including methods of non-destructive testing;

22. Permission for admission to the operation of electrical installations;

23. Permission for admission to operation of a heat metering unit at a heat source;

24. The act of comprehensive testing of thermal installations;

25. Acceptance certificate of gas pipelines and gas-using installation for complex testing (commissioning);

26. Passport technical device: boilers, pipelines, pressure vessels;

27. Report on work with personnel before admission to independent work;

28. Regulatory documents for the organization of safe operation of thermal power plants;

29. Extract from the knowledge test log or a copy of the knowledge test protocols of persons responsible for the good condition and safe operation of thermal power plants and their deputies (heat and power personnel);

30. Executive diagrams of pipelines and valves;

31. Job descriptions, labor protection and safety instructions;

32. A set of operating instructions for the operation of power plants, buildings and structures;

33. Positive opinions of expert organizations on project documentation and inspection of the technical condition of the power plant;

34. List of technical documentation approved by the technical manager;

35. Approved program of heating and commissioning of the boiler house;

36. The approved list of protective equipment: fire extinguishing equipment and medical assistance;

37. Operational plan for extinguishing the fire;

38. Other documentation on the organization of safe operation of the boiler plant (boiler room).