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REGULATIONS - ENSURING THE SAFETY OF PRODUCTION EQUIPMENT - POT RO-14000-002-98 (approved by the Ministry of Economy of the Russian Federation 20-01-98) (2019) Relevant in 2018

Appendix 3. LIST OF TECHNICAL DOCUMENTATION FOR OPERATION OF EQUIPMENT, INSTALLATIONS AND STRUCTURES OF HIGH HAZARD

This List defines the composition technical documentation on labor protection necessary during the operation of equipment, installations and structures of increased danger. The list is compiled on the basis of the requirements of the Rules of Glavgosenergonadzor and Gosgortekhnadzor of Russia.

1. List of documentation required for the operation of electrical installations.

1.1. The owner of electrical installations approved for operation is obliged to ensure the availability, organize storage in a technical archive and maintain technical documentation in the following composition:

1.1.1. General plan of the site with structures and underground electrical communications marked on it.

1.1.2. Approved project documentation(blueprints, explanatory notes etc.) with all subsequent changes.

1.1.3. Acceptance certificates for hidden work.

1.1.4. Certificates of testing and adjustment of equipment.

1.1.5. Certificates of acceptance of electrical equipment into operation.

1.1.6. Executive working diagrams of primary and secondary electrical connections.

1.1.7. Technical data sheets of the main electrical equipment.

1.1.8. Instructions for servicing electrical installations, as well as production instructions for each workplace or profession.

1.1.9. Passport cards or journals with an inventory of electrical equipment and protective equipment and indicating their technical data, as well as the inventory numbers assigned to them (protocols and certificates of testing, repair and inspection of equipment must be attached to passport cards or journals).

1.1.10. Drawings of electrical equipment, electrical installations and structures, sets of drawings of spare parts, as-built drawings of overhead and cable routes and cable logs.

1.1.11. Drawings of underground cable routes and grounding devices with references to buildings and permanent structures, as well as indicating the installation locations of couplings and intersections with other communications.

1.1.12. General schemes power supplies, compiled for the enterprise as a whole and for individual workshops and areas.

1.1.13. A set of operating instructions for servicing electrical installations of a workshop or site.

1.2. All changes in electrical installations made during operation must be reflected in diagrams and drawings immediately and signed by the person responsible for electrical equipment, indicating his position and the date of changes.

Information about changes in the schemes must be communicated to all employees (with an entry in the operational log), for whom knowledge of these schemes is required.

1.3. A set of necessary power supply diagrams must be located at the workplace of the person responsible for electrical equipment.

1.4. A set of operational diagrams of electrical installations of a given workshop, area or other electrically connected workshops or areas must be kept by the person on duty at the workshop or area.

1.5. The main diagrams must be posted in a visible place in the premises of this electrical installation.

1.6. All workplaces must have the necessary operating instructions drawn up in accordance with the requirements of the Rules for the operation of electrical installations of consumers and the Safety Rules for the operation of electrical installations of consumers, standard instructions and directive materials taking into account local conditions, signed by the person responsible for electrical equipment, and approved by the chief engineer ( technical director) organizations.

1.7. In cases of special operating conditions of electrical installations, operating instructions must be developed for servicing these electrical installations, taking into account the nature of the work under these conditions, the characteristics of the equipment, technology, etc. and approved by the chief engineer (technical director) of the organization.

1.8. The production instructions for electrical personnel must indicate:

1.8.1. A list of instructions for servicing equipment and policy documents, diagrams and electrical equipment, knowledge of which is mandatory for a manager, specialist, or employee holding this position.

1.8.2. Rights, duties and responsibilities of employees.

1.8.3. Relationships with superiors, subordinates and other related personnel.

1.9. In the event of a change in the condition or operating conditions of electrical equipment, appropriate additions must be made to the instructions, which (with an entry in the operational log) must be reported to employees for whom knowledge of these instructions is mandatory.

The instructions must be revised at least once every 3 years.

1.10. At each production site or workshop there must be a set of necessary instructions according to the approved list. A complete set of instructions should be available to the power engineer (senior electrician) - the person responsible for the electrical equipment of the workshop or site, and the necessary set - to the relevant workers at the workplace.

1.11. The following operational documentation must be located at substations, in switchgears or in premises reserved for workers servicing electrical installations (or at the workplace of the person responsible for electrical equipment):

1.11.1. Operational diagram or layout diagram.

1.11.2. Operational journal.

1.11.3. Forms of work permits for work on electrical installations.

1.11.4. Switching forms.

1.11.5. A log or card file of defects and malfunctions in electrical equipment.

1.11.6. Statements of readings of instrumentation and electricity meters.

1.11.7. Logbook for testing personnel knowledge of labor protection instructions.

1.11.8. Production training logbook.

1.11.9. Emergency training log.

1.11.10. Lists of: persons entitled to individually inspect electrical installations; persons who have the right to give operational orders, etc.;

responsible duty officers of a higher energy supply organization.

1.12. The person responsible for electrical equipment must, by his order, establish a list of workers who can be appointed as responsible managers and performers of work according to work permits and orders, as well as observers during the performance of these works.

1.13. Operational documentation must be reviewed by senior electrical or administrative and technical personnel within the time limits established by the enterprise (at least once a month), who are obliged to take measures to eliminate identified violations.

2. List of documentation required for the operation of gas facilities, and the availability, storage, handling and maintenance of which must be organized in the organization:

2.1. Regulations on gas service organization that determines the organization of work on safe operation gas industry.

2.2. Regulations on the procedure for admitting workers to the maintenance and repair of gas facilities, establishing the procedure for admission and the range of workers allowed to perform these works.

2.3. Orders on the appointment of responsible employees in the organization and in individual workshops with specific instructions gas equipment for which one or another employee is responsible.

2.4. Orders to determine the circle of managers and specialists who have the right to issue work permits to carry out gas hazardous work, as well as persons authorized to manage and perform these works.

2.5. Job descriptions for managers and specialists and production instructions for workers performing maintenance and repair of gas equipment.

2.6. Executive plan (diagram) of an underground gas pipeline, diagram of welded joints of the gas pipeline, plan with shut-off valves, control pipes, control points.

2.7. Route maps showing wells of all associated gas pipelines underground structures, collectors, basements located at a distance of up to 50 m on both sides from gas pipelines.

2.8. Passports for underground gas pipelines, hydraulic fracturing (GRU); manufacturer's passports for liquefied gas tanks, pressure regulators, safety or shut-off and safety valves, shut-off valves, gas burner devices, automatic control and safety of boilers, furnaces and other units. The passports must contain information about repairs of gas pipelines and equipment during their operation.

2.9. Plans and schedules for the maintenance and repair of gas pipelines and gas equipment, indicating the timing of the work.

2.10. Conclusion on the study of the presence and influence of stray currents on gas pipelines, a project for a device for protecting gas pipelines from destruction by electrochemical corrosion, an act of acceptance and adjustment of electrical protection.

2.11. Plan for localization and elimination of possible accidents during the operation of the gas industry.

2.12. Log books:

2.12.1. Conducted safety briefings.

2.12.2. Testing the knowledge of managers, specialists and workers in accordance with the requirements of the Safety Rules in the gas industry.

2.12.3. Carrying out maintenance and scheduled inspections, audits and repairs of gas pipelines, structures on them and gas equipment.

2.12.4. Checks of alarm and protection equipment.

2.12.5. Instrumentation checks.

2.12.6. Issuance of work permits for gas-hazardous work, as well as the work permits themselves, returned after completion of the work and which must be stored for one year.

2.12.7. Conducting training training sessions according to instructions and plans for eliminating possible accidents during the operation of the gas industry.

2.13. Duty schedule for the gas service.

2.14. A list of telephone numbers of services and officials related to the operation of the gas industry and the use of gas in the organization, as well as gas supply organizations, emergency dispatch services of gas industry organizations and local authorities Gosgortekhnadzor.

2.15. Protocols for testing the knowledge of personnel involved in the maintenance and repair of gas facilities and the performance of gas-hazardous work.

Note. Employees must have a certificate of access to hazardous gas work while on duty and present it at the request of the person responsible for safety in the gas industry, the inspector of the state mining and technical supervision body.

3. List of documentation required for the operation of steam and hot water boilers:

3.1. Manufacturers' passports for boilers, superheaters, economizers with copies of certificates of compliance with the requirements of the Rules for the Design and Safe Operation of Steam and Water-Heating Boilers.

3.2. Manufacturers' instructions for installation and operation of boilers and their main units.

3.3. Certificates about the quality of their installation.

3.4. Drawings (plans, sections) for boiler installations.

3.5. Certificates of registration of boiler installations with the state mining and technical supervision authorities and permits for their operation.

3.6. Certificates of technical inspection of boiler installations.

3.7. Journals on water treatment (water chemistry).

3.8. Instructions for maintaining the water chemistry regime.

3.9. Instructions for pre-boiler water treatment with regime maps.

3.10. Order on the appointment of persons responsible for the good condition and safe operation of boilers, superheaters and economizers.

3.11. Logbook for testing knowledge of rules and instructions on labor protection of boiler room operating personnel.

3.12. Safety training log.

3.13. Production instructions for workers servicing boilers.

3.14. A replaceable journal for recording the results of checking boilers and boiler equipment, water indicating devices, water level alarms, pressure gauges, safety valves, nutritional devices, automation equipment, time and duration of boiler purging, etc.

3.15. A repair log in which data on repairs performed that do not require early inspection, and on boiler shutdowns for cleaning, flushing, etc., is entered, signed by the person responsible for the safe operation of the boiler.

3.16. Schedule of preventive maintenance of boilers, superheaters and economizers.

4. List of documentation required for the operation of stationary single compressor units or a group of homogeneous compressor units, air ducts and gas pipelines:

4.1. Pipeline diagrams (compressed air or gas, water, oil) indicating the installation locations of valves, valves, moisture-oil separators, intermediate and end coolers, air collectors, instrumentation, as well as diagrams of electrical cables, automation, etc.

4.2. Instructions for the safe maintenance of compressor units.

4.3. Compressor operation log.

4.4. Passport-certificate of compressor oil and the results of its laboratory analysis.

4.5. Passports of all vessels operating under pressure and subject to registration with the state mining and technical supervision authorities.

4.6. Compressor unit preventive maintenance schedule.

4.7. Logbook for testing the knowledge of operating personnel of rules and instructions.

4.8. Journal (form) for recording repairs of a compressor unit with an appendix to it:

sketches and drawings for improvements or changes made during repairs;

equipment acceptance certificates after secondary and overhaul;

acts of cleaning pipelines, compressors, air collectors, refrigerators and air filters;

welding journal for high pressure pipelines.

4.9. Order on the appointment of persons responsible for the safe operation of the compressor unit.

4.10. Occupational safety briefing log.

5. List of documentation required for the operation of pressure vessels:

5.1. Manufacturer's passport for the pressure vessel, instructions for its installation and operation.

5.2. Logbook for inspections of pressure vessels.

5.3. Order on the appointment of those responsible for the good condition and supervision of the technical condition and operation of vessels.

5.4. Instructions for the operating mode of vessels and their safe maintenance.

5.5. Logbook for testing personnel knowledge of rules and instructions.

5.6. Replaceable work log of pressure vessels.

5.7. Inspection reports for pressure vessels.

5.8. Books for recording the operating time of loading cycles for vessels operating in cyclic mode.

6. List of documentation required for the operation of steam pipelines and hot water:

6.1. Pipeline passport of the established form.

6.2. As-built pipeline diagrams.

6.3. Certificates of quality of manufacturing and installation of pipelines.

6.4. Certificates of acceptance of pipelines for operation.

6.5. Passports and other documentation for vessels that are an integral part of the pipeline.

6.6. Change magazine.

6.7. Order on the appointment of workers and persons responsible for the good condition and safe operation of the pipeline.

6.8. Journal of the results of testing the knowledge of pipeline maintenance personnel.

6.9. Instructions for commissioning, maintenance and repair of pipelines.

6.10. A repair journal for recording all repairs that do not require an extraordinary inspection.

6.11. Pipeline inspection log.

6.12. Certificate of registration of steam and hot water pipelines with the state technical supervision authorities and permission to operate them.

7. List of documentation required for the operation of heat-using installations and heating networks:

7.1. A set of diagrams and drawings of heat-using installations, operational diagrams and drawings.

7.2. Technological maps and thermal circuits.

7.3. A passport of the established form with protocols and reports of tests, inspections and repairs for heat-using installations.

7.4. Lists of work performed according to work permits.

7.5. List of managers and specialists who have the right to issue permits and can be responsible managers and performers of work.

7.6. Instruction log.

7.7. Production instructions for workers servicing heating installations and heating networks.

7.8. Operational journal.

7.9. Log of defects and repairs performed.

7.10. Order on the appointment of persons responsible for general state thermal management of the enterprise.

7.11. Order on the appointment in heating and technological shops of persons responsible for the technical condition and safe operation of heat-using installations and heating networks.

7.12. Protocols for testing knowledge on labor protection and safe operation of facilities among managers, specialists and workers servicing heat-using installations and heating networks.

8. List of documentation required during operation lifting cranes:

8.1. Passport of the lifting machine, technical description and installation and operating instructions.

8.2. Logbook for recording and inspection of lifting machines not equipped with a control cabin.

8.3. Logbook for recording and inspection of removable lifting devices and containers.

8.4. A document confirming the registration of the crane with the state technical supervision authorities.

8.5. Certificate of acceptance of the crane into operation.

8.6. Conclusion of the certification center of the Gosgortekhnadzor of Russia (for imported cranes).

8.7. Permission from the state mining and technical supervision authority to put the crane into operation.

8.8. Order on the appointment of a specialist (group) to supervise lifting machines.

8.9. Order on the admission to work of drivers, assistant drivers, mechanics, electricians and slingers.

8.10. Order on the appointment of managers and specialists responsible for maintaining lifting machines in good condition, and persons responsible for the safe performance of work with cranes.

8.11. A logbook of certification and recertification of workers, managers and specialists who ensure the safe operation of lifting machines in the organization.

8.12. Crane technical inspection log.

8.13. Logbook for cranes controlled from the cabin.

8.14. Cargo slinging diagrams.

8.15. Job descriptions for managers and specialists responsible for the safe operation of cranes.

8.16. Instructions on labor protection for workers engaged in work using load-lifting cranes.

8.17. Protocols for testing knowledge on labor protection and safe operation of cranes.

9. List of documentation required for the operation of elevators:

9.1. Passport for the manufacturer's elevator.

9.2. Installation drawing.

9.3. Schematic electrical diagram.

9.4. Schematic hydraulic diagram (for hydraulic elevators).

9.5. Electrical circuits connections.

9.6. Technical description.

9.7. User manual.

9.8. Instructions for installation, start-up, adjustment and running-in.

9.9. Spare parts list.

9.10. Drawings of assembly units.

9.11. A document confirming the registration of the elevator with the state technical supervision authorities. Permission from the state technical supervision authorities to operate the elevator.

9.12. Journal of technical examinations.

9.13. Periodic inspection log.

9.14. Elevator daily inspection log.

9.15. Production instructions for workers.

9.16. An order appointing someone responsible for organizing maintenance and repair work on the elevator.

9.17. An order appointing a person responsible for organizing the operation of the elevator.

9.18. Order of the head of the organization on the admission to work of elevator operators-conductors, elevator operators-dispatchers, elevator operators-inspectors and electricians carrying out technical supervision of elevators.

For each boiler house, the owner must keep design and executive documentation, including: a design assignment and a gas supply project, which includes all changes that took place during the implementation installation work and during operation, or relevant documents have been added that have the force of a project (letters of permission, links to other design solutions or normal). The as-built drawings of the gas supply system must be accompanied by copies of drawings from other sections of the project for this boiler room (chimney, prefabricated flues, ventilation systems, etc.), which are referenced in the gas supply project.

The as-built documentation must include: acts of acceptance into operation of the boiler room's thermal-mechanical equipment, automation systems and acts of their commissioning; axonometric diagram of gas pipelines, drawings of gas and air paths, supply and exhaust ventilation; passports or forms for all installed equipment; certificates for fittings and pipes; passports of smoke exhausters and blower fans, gas burners, economizers, automatic hydraulic fracturing equipment (GRU), measuring instruments; passport for supply and exhaust ventilation devices; construction passports for gas pipelines, hydraulic fracturing (GRU); plan of the external gas pipeline route indicating wells, canals, basements within a radius of 50 m from the underground gas pipeline; act of final acceptance of gas equipment into operation; acts of checking the grounding loop, insulating flanges; passport (certificate or verification report) of a gas indicator, gas analyzer.

On steam boilers, steam superheaters, economizers with excess pressure over 0.7 kgf/cm 2 and hot water boilers with a water temperature above 115 ° C, subject to registration with the Gosgortekhnadzor authorities, the boiler room must have passports that indicate: heating surface area, permissible pressure and temperature of the coolant, year of manufacture, date of commissioning and other data. Boiler rooms must have: production instructions for servicing boilers, gas and auxiliary equipment, and automation systems; an extract from the order appointing the person responsible for the gas facilities of the boiler room; list of operators and other boiler room workers indicating the date of passing the exam safe methods work, signed by the head of the enterprise and sealed; boiler room personnel work schedule; graphics preventive examinations and equipment repairs.

Operational documentation includes a list of hourly records of monitored parameters, as well as logs: shift (watch); ongoing maintenance, scheduled inspections and repairs of gas equipment; checking safety automation and instrumentation; orders of the head of the boiler room (head of the workshop, section); instruction on safe working methods; registration of work orders for gas hazardous work; bypassing the route of an underground gas pipeline; checking the operation of insulating flanges; conducting training sessions; instructions of officials of regulatory authorities.

The shift journal is intended for recording in chronological order switchings and other work performed during the shift, periodic operations to check, inspect and test equipment. The operator must make entries in the daily log of all the main parameters of the boiler operation according to the readings of the measuring instruments. Logs of defects and malfunctions are used to record by shift supervisors any problems noticed during work, the elimination of which requires the participation of repair personnel. When recording, the equipment, device or device requiring correction, the nature of the defect and necessary measures to eliminate it. Defects and malfunctions eliminated by shift personnel are also recorded. In the log of orders for the boiler room, the head of the boiler room or the person replacing him writes down operational orders with a validity period of more than a day. If the order concerns the duty personnel of all shifts, then the senior staff of all shifts must sign. In large boiler houses, the results of determinations of the composition of exhaust gases, carried out at least once a week, are recorded in the suction control log. The gas composition determines the excess air coefficient in various places gas path and the magnitude of suction in its individual sections. Simultaneously with the identification of suction cups, the condition of the lining and insulation is checked. In the journal of instructions of officials of regulatory authorities, surveys performed by representatives of Gosgortekhnadzor, Gosgaznadzor, gas sales organizations, etc. are noted. If, as a result of the survey, an order is presented to the consumer, this is noted in the journal. In small boiler houses, the number of logs can be reduced (for example, orders for the boiler room can be included in a shift log, logs of equipment defects, measuring instruments and automation can be combined).

The administration of the divisions of the Federal Penitentiary Service of Russia is obliged to ensure the maintenance of boilers in good condition, as well as safe operating conditions, by organizing maintenance, repair and supervision in accordance with the requirements of federal norms and regulations in the field of industrial safety “Industrial Safety Rules for Hazardous Production Facilities Where Equipment is Used” operating under excess pressure."

Approximate list of boiler room documentation.

• 1. Boiler passports.
• 2. Axonometric diagram of the boiler room - diagram of the boiler room pipelines (if gas, then gas pipelines).
• 3. Boiler operating chart (drawn up by the commissioning organization).
• 4. Graph of network water temperatures depending on the outside air temperature.
• 5. Chimney passport.
• 6. Conclusion on diagnosing the chimney.
• 7. Certificates of commission inspection of the chimney.
• 8. Technical data sheets of auxiliary equipment.
• 9. Order on the appointment of persons responsible for the good condition and safe operation of hot water boilers, as well as persons replacing them during absence.
• 10. Order on the appointment of a person responsible for supervising the technical condition and safe operation of the chimney.
• 11. Job description for those responsible for the good condition and safe operation of thermal installations.
• 12. Order on the appointment of equipment maintenance personnel.
• 13. Order on internship at the workplace.
• 14. Production instructions for service personnel with information about issuance.
• 15. Unexpired certificates responsible persons and service personnel.
• 16. Staff shift schedule.
• 17. Staff briefing log.
• 18. Shift magazine.
• 19. Schedule of preventive maintenance (schedule for maintenance and repair work of boiler room equipment).
• 20. Repair log.
• 21. Schedule of emergency and fire drills.
• 22. Journal of emergency and fire training.
• 23. Journal of verification of instrumentation and automation.
• 24. Journal of checking pressure gauges with a control pressure gauge.
• 25. Water treatment journal.
• 26. Journal of coal, fuel oil.
• 27. Boiler room operation inspection log.
• 28. Journal of work according to orders and orders.
• 29. Order on the creation of a commission to test the knowledge of equipment maintenance personnel.
• 30. Protocols for periodic testing of personnel knowledge.
• 31. Registration plates on boilers.
• 32. Availability of visual propaganda on occupational health and safety.

One of the leading employees of the institution (the head of the center for labor adaptation of convicts, the chief engineer) should be assigned responsibilities for registering boilers and water heaters when they are put into operation, monitoring compliance with the Rules by the personnel of institutions and bodies of the penal system.

To carry out a technical examination, ensure good condition and constantly monitor the safe operation of boilers and water heaters, the administration of the institution must appoint a person responsible for the good condition and safe operation. The specified person is appointed from among the engineering and technical workers (head of workshop, section, foreman) who have the appropriate qualifications and, as a rule, thermal engineering education. IN in some cases responsibility for good condition and safe operation can be assigned to an engineer and technical worker who does not have a heating engineering education, but has been trained in in full special program(see Appendix 4) and has passed the exam of the commission of a specialized energy enterprise or has completed training at a training center or advanced training institute.

The appointment of a responsible person is formalized by an order from the institution, recording the number and date of the order in the boiler (water heater) passport. During the absence of the responsible person (vacation, business trip, illness), the performance of his duties must be assigned by order to another engineering and technical employee who has passed the knowledge test of the “Rules for the design and safe operation of boilers.”

Responsible for good condition and safe operation must provide:

• a) maintaining boilers in good condition;
• b) carrying out timely scheduled preventative repairs of boilers and preparing them for technical examination;
• c) timely elimination of identified faults;
• d) boiler maintenance by trained and certified personnel;
• e) service personnel - instructions, as well as periodic testing of knowledge of these instructions;
• f) compliance by maintenance personnel with production instructions.

must:

• a) regularly inspect boilers in working condition;
• b) check your records every day on weekdays shift magazine and sign it;
• c) work with personnel to improve their qualifications;
• d) conduct technical inspection of boilers;
• e) store boiler passports and manufacturer’s instructions for their installation and operation;
• e) carry out emergency training with boiler room personnel;
• g) check the correctness of technical documentation during operation and repair of boilers;
• h) participate in the certification commission and periodically test the knowledge of engineers and service personnel.

Responsible for the good condition and safe operation of boilers has the right to:

• a) remove from boiler maintenance personnel who violate instructions or show unsatisfactory knowledge;
• b) submit proposals to the management of the institution to bring to justice engineering and technical workers and service personnel who violate rules and instructions;
• c) submit proposals to the management of the enterprise to eliminate the causes of violations of the requirements of rules and instructions.

The basic principles of organizing the operation of boiler houses are to ensure reliable, economical and trouble-free operation of the equipment.

To do this you need:

• entrust boiler room maintenance to trained personnel and periodically improve their qualifications;
• provide service personnel " Manufacturing instructions on maintenance of boiler room equipment" and other service instructions;
• organize constant monitoring of the operation of all boiler room equipment, create a system of technical accounting, reporting and work planning;
• properly operate all equipment in the most economical modes. Maintain the thermal insulation of hot heating surfaces in good condition and use other measures to save fuel, heat and electricity;
• draw up and accurately implement annual schedules of preventive maintenance and major repairs of all boiler room equipment, having the required number of spare parts, repair and auxiliary materials;
• conduct constant monitoring of the working condition of operating equipment and promptly detect malfunctions.

In the boiler houses of the production divisions of the UIS, the following types repairs: service(ABOUT), current(T) and capital(TO).

For boilers and boiler auxiliary equipment, the structure and duration of repair cycles are applied:

• Maintenance- 1 time every 6 months;
• current repairs - once every 12 months;
• major repairs - once every 3 years.

According to this duration of repair cycles in boiler houses, a scheduled preventive maintenance (PPR) schedule is drawn up for all equipment.

Most of the tasks in preparing boiler room equipment for operation are related to the concept of the quality of a product or material during its operation or use for its intended purpose. In particular, the influence of the quality of the repair performed affects the operating conditions and, ultimately, determines the service life of the equipment.

Among the factors influencing the technical condition of equipment, among others, we can also include factors of the technological group: the influence of maintenance and repair and the quality of operating materials. All of them are indirectly related to operation through maintenance and repair. IN textbook edited by A. V. Paturov and E. A. Koryakin “Preparation of boiler equipment of penal system departments for work in autumn-winter period" (Kirov branch of the Academy of the Federal Penitentiary Service of Russia, 2011) examined the repair of the main equipment of boiler houses and the construction and repair materials used.

The administration of the institution must ensure timely repair of boilers according to the approved schedule of preventive maintenance and carry out commissioning work after major repairs, modernization, reconstruction, changing the type of fuel and water regime. Repairs are carried out in accordance with technical specifications in accordance with the requirements of the Rules for the Design and Safe Operation of Boilers.

The boiler room must be repair log, which contains information about repair work and boiler shutdowns for cleaning and flushing. Replacement of pipes, rivets and beading of connections of pipes with drums and chambers should be noted on the pipe (rivet) arrangement diagram in the repair log. The repair log also reflects the results of the inspection of the boiler before cleaning, indicating the thickness of the layer of scale and sludge deposits and defects corrected during the repair period.

Information about repair work that necessitates early inspection of boilers, as well as data about materials and welding used during repairs, must be entered in the boiler passport.

Before starting work inside the drum, chamber or manifold of the boiler, connected to other operating boilers by common pipelines (steam line, feed, drain and drain lines, etc.), as well as before inspecting or repairing boiler elements operating under pressure, the boiler must be separated from all pipelines by plugs or disconnected. Disconnected pipelines should also be plugged.

When working on gaseous fuel the boiler must be securely disconnected and disconnected from the general gas pipeline in accordance with the boiler maintenance instructions.

When disconnecting the corresponding sections of pipelines, steam pipelines, gas pipelines and flue ducts, as well as on the starting devices of smoke exhausters, blower fans and fuel feeders, posters must be posted on valves, valves and dampers: “Do not turn on - people are working.” For starting devices of smoke exhausters, blower fans and fuel feeders, it is necessary to remove the fuse-links.

The plugs used when shutting down the boiler, installed between the flanges of the pipelines, must be of appropriate strength and have a protruding part (shank), by which the presence of a plug is determined. Gaskets installed between the flanges and the plug must be without shanks.

Work in boiler installation elements (inside furnaces and drums), as well as gas ducts, air ducts and chimneys must be carried out after ventilating them from harmful gases and checking the air for gas contamination at a temperature inside the boiler installation elements, gas ducts, air ducts and chimneys not exceeding 306 K (33 ° C) with written permission (along with) the head of the boiler room.

The time spent inside furnaces, drums, gas ducts, air ducts, chimneys, as well as the duration of rest is determined by the person issuing the work order, depending on the conditions and nature of the work, indicating this in the “Special Conditions” line of the work order.

When working inside furnaces, drums, flues, air ducts and chimneys, it is prohibited to use kerosene or other lamps containing flammable materials.

When stopping the boiler for a long period, it must be preserved.

The boiler room must have a clock, telephone or sound alarm to call administration representatives in case of emergency.

Appendix 5 contains tickets for testing knowledge with responsible persons and Control questions for managers involved in the operation of hazardous production facilities.